格魯夫減速機(jī)使用說(shuō)明書(shū)
m.eghtebas.com 格魯夫機(jī)械 2015-05-25 18:12:11
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| 安裝要求 | |
1、底座式安裝，應(yīng)校準(zhǔn)中心線標(biāo)高，聯(lián)軸器聯(lián)接時(shí)，應(yīng)校準(zhǔn)兩軸的同 軸度，柔性聯(lián)軸器聯(lián)接時(shí)浮動(dòng)量不超過(guò)聯(lián)軸器的允許范圍，剛性聯(lián)接時(shí)須保 證各安裝聯(lián)接的形位公差。 2、法蘭式安裝，止口應(yīng)配合良好，法蘭式安裝并配空心軸聯(lián)接時(shí)，特 別應(yīng)保證聯(lián)接的形位公差。 3、扭力臂安裝，主動(dòng)的空心軸與被動(dòng)軸應(yīng)配合良好，被動(dòng)軸的浮動(dòng)或 設(shè)備振動(dòng)應(yīng)小于彈性塊允許的范圍，力臂應(yīng)固定并鎖緊。 4、輸出軸加裝聯(lián)軸器、皮帶輪、齒輪、鏈輪等件時(shí)，請(qǐng)勿重?fù)簦瑧?yīng)用 輸出軸外端螺孔，壓入聯(lián)接件。皮帶輪、齒輪、鏈輪、攪拌式還需考慮徑向 力。 5、空心軸與實(shí)心軸聯(lián)接時(shí)(配合公差H7／h6)，應(yīng)涂防銹油。 6、準(zhǔn)備剛性好的基礎(chǔ)或牢固的臺(tái)架來(lái)安裝傳動(dòng)設(shè)備，同時(shí)也需充分考 慮即使加上 大載荷也不至于改變裝配好后備部件的位置。 7、安裝升降機(jī)時(shí)，臺(tái)架面上的孔，在滿足絲桿能方便通過(guò)的前提下， 應(yīng)盡可能小。 8、安裝螺栓一般情況下采用8 8級(jí)，如果高溫或振動(dòng)沖擊等情況，請(qǐng) 打圓柱銷(xiāo)以免松動(dòng)。 | 1.Choosing foot-mount,the height of center line should be calibrated, choosing coupling—connect,coaxiality should be calibrated,choosing flexible coupling,run—out should keep within permissible values,choosing rigid coupling contour and position tolerance should be guaranteed.choosing long coupling.,rigidity of shaft should be enough 2. Flange—mount，protruding or concave steps should inosculate with housings，using hollow shaft．contour and position tolerance at connection parts should be guaranteed 3 .Torque-arm-mount，hollow shafts should be fit with working shafts， run out of working shafts and vibration of units should be within ranges of vibration values torque arm should be fixed and locked 4. Installation couplings belt wheels．gears，chain gear on output shafts， please use screw hole in shaff end to press them in the correct position(see following pictures)and radial force should be considered in case of belt wheel Chain gears and agitation mode 5. When connecting hollow shaft and solid shaft．please clean the surface and put anti—corrosive oil on it 6. Please choose foundation with good rigidity or stable plat form to install transmission devices in the meantime．a(chǎn)lso should take full consideration that the positions of all parts will not change even if maximum torque is loaded on units 7. When installing screw Jacks，the screw holes ln mounting plate should be as small as possible up to bolts’diameten 8. Generally fixing bolts adopt GBT8.8 in case of high temperature and vibration，please take anti—loose measures The tightening torques of binding bolts as follows |
| 潤(rùn)滑及密封 | |
1、密封性：骨架雙唇油封屬于易損件，由于使用條件的較大差異，骨 架油封的使用壽命很難確定，失效后須及時(shí)更換并補(bǔ)充新油。 2、潤(rùn)滑油：減速機(jī)一般采用油池飛濺潤(rùn)滑。對(duì)環(huán)境溫度高于40'C或減 速機(jī)工作時(shí)溫度超過(guò)1 00℃時(shí)應(yīng)采用循環(huán)油潤(rùn)滑。油池潤(rùn)滑的油面高度，規(guī) 定當(dāng)減速器靜止不運(yùn)轉(zhuǎn)時(shí)，油面控制在圓油標(biāo)中心以上的位置。 *擺線類(lèi)減速機(jī)小機(jī)型(x4以下)采用油脂潤(rùn)滑，建議采用4#二硫化鉬鋰 基脂，出廠時(shí)機(jī)內(nèi)已加滿。中等以上機(jī)型(×5以上)采用油浴循環(huán)潤(rùn)滑， 建議采用50#機(jī)械油或90#工業(yè)齒輪油，出廠時(shí)未加，用戶在開(kāi)機(jī)前應(yīng)接油 標(biāo)注入潤(rùn)滑油。 *MB無(wú)級(jí)變速機(jī)必須使用Ub-3牽引液。 *蝸輪絲桿升降機(jī)一般采用3#二硫化鉬鋰基潤(rùn)滑脂。 以上所選用的潤(rùn)滑油可以滿足一般使用要求。若有特殊要求或有經(jīng)驗(yàn)的 用戶，可另行選擇其它牌號(hào)的潤(rùn)滑油。環(huán)境溫度低時(shí)應(yīng)降低牌號(hào)。 一般來(lái)說(shuō)，潤(rùn)滑油牌號(hào)由小增大時(shí)，對(duì)減速機(jī)性能有如下影響； A、溫度升度，線速度高時(shí)程度較明顯； B、效率降低； C、噪聲降低；D、密封性能加強(qiáng)； E、蝸輪或齒輪承載能力增加。 3、新機(jī)在使用動(dòng)轉(zhuǎn)400小時(shí)后，應(yīng)更換一次潤(rùn)滑油并清理內(nèi)部油污。 以后的換油周期在正常情況下為：變速機(jī)專用油2000小時(shí)；齒輪油8000小 時(shí)。使用環(huán)境惡劣或8小時(shí)以上連續(xù)工作制的場(chǎng)合，應(yīng)縮短換油時(shí)間。 4、嚴(yán)禁不同品質(zhì)的潤(rùn)滑油混合使用。因?yàn)榛旌鲜褂脮r(shí)可能發(fā)生化學(xué)反 應(yīng)從而降低或失去潤(rùn)滑作用 | 1 Sealing：The two·lip seal belongs to wearing parts；it's difficult to decide the useful time because of the different condition of the use condition，affer invalidation，updating new oil timely 2 Lubrication：generally,gear units should adopt splash lubrication It should adopt circulation oil if the ambient temperature above 40℃or reducer working temperature above 100℃ The grease surface splash lubrication should be above the center of oil scale when the reducer keep still *R、F、K、T、H、B系列齒輪類(lèi)減速機(jī)的潤(rùn)滑一般采用中負(fù)荷工業(yè)齒輪油， 牌號(hào)見(jiàn)表1 *Genemlly R F K T H B Series gear reducer is adopts the moderate lode industrial gear oil．check the oil number on table 1 *The small type of Cycloid reducer(under X 4)adopt grease lubrication． you’d better adopt number 4 molybdenum disulphide grease all machines have enough lubrication before leaving factory Above middle type (above X 5)adopt lubrication by oil circulation，you’d better adopt number 50 rnachinery oil or number 90 industry gear oil No oil before leaving factory,users have to fill oil before the machine start up *MB Speed variator must use UB一3 traction liquid *Worm screw Jack must use number 3 molybdenum disulphide grease The lubrication，which selected can satisfy the ordinary require If there is special require or experienced user can use other oil choose the low number oil when the ambient temperature is low Generally．the lubrication influence the reducer when the lubrication number increasing as the following： A When the temperatures increase and linear velocity B Efficiency decrease C Noise decrease D Leak tightness increase E Carrying capacity of worm and gear increase 3 Newmachineworking after 400 hours the oil should be changed and removethe deposits and old oil The replace cycle：oilofvariator：2000 hour. Gear oil：8000 hour.The vile using environment or over 8 hours continuous work—places should shorten the time for oil 4 Different lubrication using mixed is prohibiting strictly，it may reduce the efficiency of the lubrication for the chemical realign |
| 使用養(yǎng)護(hù): | |
1、開(kāi)機(jī)前應(yīng)檢查機(jī)內(nèi)油面是否符合要求，按提示松開(kāi)或挽上通氣糟使 之通氣順暢，并檢查轉(zhuǎn)動(dòng)是否靈活。 2、負(fù)載試車(chē)前要空載運(yùn)行半小時(shí)左右，確認(rèn)空載無(wú)故障后方可加載運(yùn) 行。試車(chē)應(yīng)經(jīng)常檢查運(yùn)轉(zhuǎn)情況：不得有異常沖擊，振動(dòng)，不得滲、漏油，溫 升不得超過(guò)60℃， 高油溫不得超過(guò)100℃(日常工作時(shí)也應(yīng)進(jìn)行檢查)一 切正常方可正式工作。 3、工作中發(fā)現(xiàn)異常情況應(yīng)停機(jī)檢查，查明、排除故障后方可繼續(xù)工作。 時(shí)常檢查潤(rùn)滑油情況，注意補(bǔ)足油量，及時(shí)更換變質(zhì)的潤(rùn)滑油。 4、若出現(xiàn)安裝方位變動(dòng)，一般情況下調(diào)換油鏡、油塞、通氣帽即可。 5、減速器應(yīng)經(jīng)常保持清潔，外表面不得堆積灰塵、臟物以免影響散熱。 6、貯存：在干燥通風(fēng)、室溫環(huán)境中存放。當(dāng)貯存期超過(guò)三個(gè)月時(shí)應(yīng)作 防銹處理。放置一年左右的機(jī)器，使用時(shí)要檢查油封是否老化，油品是否變 質(zhì)。 | 1 Checking the oil level if it's in line with the require before the machine is running，loose or change the vent cap for ventilate unhindered and checking the rotating if it's flexible or not 2 It should be running unloaded half an hours before running loaded， checking the running condition on trial fun；no exceptional shock，percussion No oil leak The temperature is limited to 60℃ the oil is limited to 100 ℃ (it should be checking in routine work as well)it can be running until everything is standing by 3 It must be stopped immediately for check once any problem during running gear units，check the condition of the oil fill the oil，change the lubrication when it’s deteriorated 4 If mounting position changed，the position of breathe screw Oil level Oil drain plug will be change with each other as usual 5 Gear units should be keeping clean No dust accumulated on the surface in case of influencing radiator 6 Store it in the environment of dry ventilate and room temperature when the storage time exceed 3 months，treat it with rustproof，check the oilclosure and oil whether it had gone bad when the machine is placed for l year |